Showing posts with label Delaware. Show all posts
Showing posts with label Delaware. Show all posts

The Indispensable Role of Process Control Sales Engineers in the Digital Age

The Indispensable Role of Process Control Sales Engineers in the Digital Age

In an era where Internet search engines and artificial intelligence promise instant answers to complex questions, the traditional role of the industrial valve, instrumentation, and process control sales engineer faces unprecedented scrutiny. Critics argue that online resources can replace the consultative expertise these professionals provide. However, this perspective overlooks the multifaceted value that sales engineers bring to the sales cycle when specifying, applying, and supporting process control equipment. Their ongoing importance lies in their technical knowledge and ability to navigate the intricate landscapes of industrial processes, regulatory compliance, and personalized customer support.

Process control equipment forms the backbone of many industrial operations, from chemical plants to food processing facilities. Selecting the appropriate valves, sensors, and control systems requires a deep understanding of the specific application, environmental conditions, and safety considerations. While online resources offer a wealth of information, they cannot replace the tailored insights that a seasoned sales engineer provides. Sales engineers draw from years of hands-on experience to recommend solutions that align with each customer's unique needs. They consider factors such as compatibility with existing systems, scalability for future expansions, and compliance with industry standards.

Moreover, sales engineers excel in translating complex technical specifications into practical solutions. They bridge the gap between manufacturers and end-users, ensuring that the equipment meets performance requirements and integrates seamlessly into the customer's operational workflow. For example, when specifying a control valve for a high-pressure application, a sales engineer assesses the pressure ratings, material compatibility, actuation methods, and potential failure modes. This level of detailed analysis cannot be replicated by AI algorithms that lack context-specific judgment.

In the application phase, sales engineers provide invaluable support beyond the initial sale. They assist with installation guidance, troubleshooting, and optimizing the equipment's performance. Their involvement reduces downtime, enhances safety, and improves overall efficiency. Customers rely on their expertise to navigate unexpected challenges during commissioning and operation. While AI tools can offer generic troubleshooting tips, they cannot replace the nuanced understanding from direct experience with similar situations.

Supporting process control equipment over its lifecycle involves anticipating maintenance needs, upgrading components, and adapting to changing operational demands. Sales engineers cultivate long-term customer relationships, offering continuity that fosters trust and reliability. They stay abreast of technological advancements and regulatory changes, proactively advising customers on maintaining compliance and leveraging new improvement opportunities. This proactive approach differentiates them from static online resources that may not reflect the latest industry developments.

Furthermore, the human element that sales engineers bring cannot be underestimated. Building rapport and understanding customer concerns require empathy, active listening, and effective communication—qualities that AI has yet to master fully. Sales engineers can discern unspoken needs and address apprehensions that customers might not express explicitly. They provide reassurance and confidence in decision-making processes that involve significant investments and potential risks.

In conclusion, the industrial valve, instrumentation, and process control sales engineer remain a critical asset in the sales cycle despite the rise of Internet search and AI technologies. Their expertise, personalized service, and ability to navigate complex industrial environments offer irreplaceable value to customers. The digital age may provide access to information, but it cannot replicate the depth of understanding and human connection that sales engineers deliver. As industries continue to evolve, the role of the sales engineer will adapt but remain essential in ensuring that process control equipment meets the ever-changing demands of modern operations.

Miller Energy, Inc.
800-631-5454
https://millerenergy.com

Advanced Valve Automation Solutions

Advanced Valve Automation Solutions

Miller Energy, Inc. leads the way in delivering cutting-edge valve automation solutions to industries like oil and gas, chemical processing, power generation, and water treatment. With a strong history of success, Miller Energy consistently provides top-tier products and services that go beyond customer expectations.

Advanced Technology

Miller Energy harnesses the latest valve automation technologies to create high-performance solutions capable of handling even the toughest industrial demands. Our skilled engineers and technicians work diligently to ensure each solution is designed with precision and built to last, offering unmatched reliability.

Tailored Solutions

Recognizing the uniqueness of each industrial application, we specialize in providing custom valve automation services. Our team collaborates closely with customers to develop solutions that fit seamlessly into their existing systems and operations.

Outstanding Customer Support

We are fully committed to providing outstanding customer service at every stage of your project. From initial consultations to post-installation support, we ensure a smooth, hassle-free experience. Our proactive approach to addressing customer needs guarantees timely, effective solutions, ensuring your continued satisfaction.

Extensive Product Range

Miller Energy offers an impressive variety of valve automation products, ensuring the right fit for any industrial need. Our range includes:
  • Automated Ball Valves  
  • Automated Butterfly Valves  
  • Automated Control Valves  
  • Automated Knife Gate Valves  
  • Pneumatic, Electric, and Hydraulic Actuators  
  • Accessories like positioners, solenoid valves, and limit switches  
Quality You Can Rely On

Quality is crucial to keeping your operations running smoothly, and we make sure our products and services meet the highest industry standards. With rigorous quality control in place, Miller Energy guarantees that every valve automation solution is reliable, efficient, and built to perform.

Industry Knowledge

Our team of experts brings decades of experience in valve automation, providing customers with the expertise needed for successful design, installation, and ongoing maintenance. Miller Energy professionals offer valuable guidance and support at every step.

Commitment to Sustainability

As leaders in the industry, we take sustainability and environmental responsibility seriously. Our innovative solutions help reduce energy consumption, lower emissions, and minimize waste, enabling your operations to run more efficiently while reducing environmental impact.

Miller Energy is your go-to partner for state-of-the-art valve automation solutions. With a focus on innovation, customization, and customer satisfaction, we are ready to provide the best solutions for your industrial needs. Contact us today and let us help elevate your valve automation systems to new levels of performance.

Miller Energy, Inc.
https://millerenergy.com
800-631-5454

Enhancing Industrial Safety: The Dual Protection of the Cashco Model 6K00

Cashco Model 6K00

Safety is paramount in industrial settings, particularly where flammable materials are stored or processed. Storage tanks containing flammable liquids or gases must be equipped with reliable safety mechanisms to prevent dangerous incidents such as explosions. One such critical safety device is a weight-loaded pressure/vacuum vent with an integrated flame arrestor. The Cashco Model 6K00 is a leading example of this technology, designed to provide superior protection and functionality in these high-risk environments.

The Role of Pressure/Vacuum Vents in Industrial Safety


Atmospheric and low-pressure storage tanks require pressure and vacuum relief to maintain the tank's integrity and prevent overpressure or excessive vacuum conditions that could compromise the tank structure. A pressure/vacuum vent serves this purpose by allowing the tank to "breathe." When the pressure inside the tank rises above a set level, the vent opens to release the excess pressure. Similarly, if the internal pressure drops below a certain point, the vent allows air to flow into the tank, preventing a vacuum condition that could cause the tank to collapse.

Integrated Flame Arrestors: A Critical Safety Feature


The Model 6K00 takes safety further by integrating a flame arrestor into the pressure/vacuum vent. A flame arrestor is a device that stops the propagation of a flame, effectively preventing an external ignition source from causing an explosion within the tank. The Model 6K00's flame arrestor features a crimped stainless steel (SST) metal element that allows the flow of gases or vapors but blocks flame transmission. This element acts as a barrier that absorbs the heat from an ignited vapor mixture, extinguishing the flame and preventing it from reaching the tank's contents.

This design is particularly valuable in environments where flammable vapors are present, and the risk of ignition is high. Combining the functions of a pressure/vacuum vent and a flame arrestor, the Model 6K00 offers dual protection, ensuring that pressure-related risks and fire hazards are mitigated.

The Cashco Model 6K00 is a state-of-the-art solution for industries prioritizing safety without compromising operational efficiency. It is precisely engineered to protect atmospheric and low-pressure storage tanks in applications where explosion protection is critical. The weight-loaded design ensures precise pressure and vacuum relief, while the integrated flame arrestor provides an added layer of security against potential ignition sources.

For facilities managing flammable materials, the Model 6K00 represents an essential investment in safety. Its robust construction, featuring high-quality stainless steel components, ensures long-lasting durability even in the most demanding industrial environments. The ease of installation and maintenance further enhances its appeal, making it a preferred choice for engineers and safety professionals.

The Cashco Model 6K00 is more than just a pressure/vacuum vent; it's a comprehensive safety device that offers peace of mind by protecting personnel and valuable assets from the dual threats of overpressure and ignition. Whether in a chemical plant, refinery, or any facility where flammable liquids or gases are stored, the Model 6K00 is a vital safeguard, combining innovative design with proven reliability. 

Miller Energy, Inc.
800-631-5454
https://millerenergy.com

The Schubert & Salzer Three-Way Ball Sector Valve 4080

The Schubert & Salzer Three-Way Ball Sector Valve 4080

The Three-Way Ball Sector Valve 4080 by Schubert & Salzer is a game-changer in industrial flow control. Its unique design, which includes a specialized ball sector and valve body, sets it apart from conventional three-way valves. This design allows the 4080 to achieve exceptionally high volumetric flow rates, surpassing its counterparts by approximately 20%. The result is nearly identical KVS values in all directions, enhancing performance across various uses.

The 4080 valve is a versatile solution for industrial processes, excelling at mixing or splitting flowing media. Its advanced features, including the ball sector's optimized contour, backlash-free bearing, and advanced actuators and positioners, ensure superior control accuracy. With a 90-degree positioning angle, it achieves a control rangeability of 300:1, adapting efficiently to varying operational demands.

The 4080 valve's design ensures that the forces from the flowing media are fully absorbed by the bearing shafts, requiring minimal actuation forces from either pneumatic or electric actuators. This leads to consistently low actuator torque across the entire actuation range, maintaining precise control regardless of differential pressure changes. The actuator can attach to the upper or lower shaft end, providing significant installation flexibility to accommodate diverse setups.

The 4080 valve pairs seamlessly with Schubert & Salzer's digital positioner type 8049 for enhanced performance. This combination maximizes control potential, offering additional features such as Ex and FM versions and IO-Link compatibility, which enables extensive status data for analysis and predictive maintenance.

The 4080 valve is a key component in critical temperature control and mixing processes within a variety of industries. It is particularly useful in the steel, chemical, food and beverage industries, as well as in power generation and the production of plastic and rubber products. Its robust construction from materials like stainless steel (1.4408/1.4404) and high-temperature plain bearings ensures durability and reliability under challenging conditions, handling fluid temperatures from -40°C to +220°C.

Moreover, Schubert & Salzer Control Systems GmbH ensures that the 4080 valve meets rigorous industry standards, featuring a nominal pressure rating of PN40 for DN50 and PN25 for DN65 to DN150, with a leakage class of VI according to EN 60534-4. This reliability extends to its wide range of actuator mounting options, designed according to DIN/ISO 5211 standards, and its suitability for liquids and gases.

As a leading provider of exact industrial control and stop valves, Schubert & Salzer continues to push the boundaries of valve technology. The Three-Way Ball Sector Valve 4080 exemplifies this commitment, offering unparalleled performance, efficiency, and adaptability to meet the diverse needs of modern industrial applications.

For more information about Shubert & Salzer products in NY, NJ, PA, DE, MD and OH contact Miller Energy, Inc. Call 800-631-5454 or visit https://millerenergy.com.


Quantim® QMC Coriolis Mass Flow Meters & Controllers

Quantim® QMC Coriolis Mass Flow Meters & Controllers

The Brooks Instrument Quantim® QMC Coriolis Mass Flow Meter and Controller is a sophisticated device designed to address the needs of precise flow measurement and control in various industrial applications. This third-generation instrument is engineered to enhance process quality, production yield, and throughput while minimizing the time required for scaling up from laboratory settings to pilot plants and full-scale production.

The Quantim® QMC Coriolis Mass Flow Meter and Controller offers superior accuracy and stability, particularly in applications requiring very low flow rates of gases and liquids. It achieves this through a proprietary stainless steel sensor unaffected by fluid type or process conditions, ensuring consistent and reliable measurements. The device's accuracy is specified at 0.2% of the rate for liquids and 0.5% for gases, with repeatability at 0.05%, making it one of the most precise instruments available for low-flow applications.

The Quantim® QMC series stands out with its unique ability to provide direct mass flow measurement, a feature that is inherently more accurate than volumetric flow measurement. This is because it is unaffected by changes in temperature and pressure, making it crucial in applications such as catalyst research, chemical pilot plants, thin film coating, fiber-optic cable production, and semiconductor wafer processing. In these fields, precise flow control is essential to ensure product quality and process efficiency.

The Quantim® QMC series also supports multivariable outputs, including mass flow, volume flow, density, and temperature, providing comprehensive data for process monitoring and control. Advanced diagnostics and in situ alarms help operators proactively identify and address system issues, reducing downtime and maintenance costs. Additionally, the device's IoT-equipped digital architecture enables faster response times with minimal overshoot when adjusting flow rates, enhancing the precision of control operations.

Another advantage of the Quantim® QMC series is its compatibility with prior models. The new devices are form-, fit-, and function-compatible with earlier Quantim® models, allowing for seamless integration into existing systems. This backward compatibility, combined with upgraded I/O communication options and the support of the Brooks Instrument BEST software package, simplifies the process of device configuration, diagnostics, troubleshooting, and tuning.

The Quantim® QMC Coriolis Mass Flow Meter and Controller is designed to address several common challenges in flow measurement and control. Traditional flow meters often struggle with accuracy and stability at low flow rates and can be affected by changes in fluid properties. The Coriolis technology employed in the Quantim® QMC overcomes these issues by measuring the actual mass flow directly, independent of fluid type or environmental conditions. This makes it an ideal solution for processes where maintaining precise flow control is critical.

Moreover, the device's robust construction using high-grade materials such as 316L stainless steel and optional metal seals ensures durability and compatibility with a wide range of process fluids. The ability to handle a broad range of operating pressures and temperatures further extends its applicability across different industries.

In conclusion, the Brooks Instrument Quantim® QMC Coriolis Mass Flow Meter and Controller is a highly capable and versatile tool designed to meet the demanding requirements of modern industrial processes. Its advanced features, including high accuracy, stability, multivariable outputs, and enhanced diagnostics, make it valuable for improving process control, quality, and efficiency in various applications. By addressing the limitations of traditional flow measurement technologies, the Quantim® QMC series sets a new standard for low-flow measurement and control solutions.

Miller Energy, Inc.
800-631-5454
https://millerenergy.com

Pulsed Ultraviolet Fluorescence: The Cutting-edge Technology for Sulfur Analysis in Industry

Pulsed Ultraviolet Fluorescence: The Cutting-edge Technology for Sulfur Analysis in Industry

Pulsed Ultraviolet Fluorescence (PUVF) is an analytical technique with a wide range of applications. It is used to measure the concentration of sulfur compounds in various matrices, such as liquid fuels, gases, and process streams. This versatile technology is widely used in industrial applications and in online sulfur analyzers, demonstrating its adaptability to different industries and settings.

Here's how PUVF works:

  1. Sample introduction: The sample (liquid or gas) is introduced into the analyzer's combustion chamber.
  2. Combustion: The sample is completely oxidized in the combustion chamber at high temperatures, converting all sulfur compounds into sulfur dioxide (SO2).
  3. Excitation: The SO2 molecules are exposed to pulsed ultraviolet light, typically from a xenon flashlamp. This UV light excites the SO2 molecules to a higher energy state.
  4. Fluorescence: As the excited SO2 molecules return to their ground state, they emit light (fluorescence) at a specific wavelength.
  5. Detection: The fluorescence intensity is measured using a photomultiplier tube (PMT) or other suitable detector. The fluorescence intensity is directly proportional to the concentration of SO2 in the sample.
  6. Calculation: The analyzer's software calculates the total sulfur concentration in the original sample based on the measured SO2 concentration and the sample's properties (e.g., density, flow rate).

PUVF technology offers several advantages over other sulfur measurement techniques:

  • High sensitivity: PUVF can detect sulfur concentrations in the parts-per-billion (ppb) range.
  • Selectivity: The specific wavelength of SO2 fluorescence minimizes interference from other compounds.
  • Linearity: The fluorescence intensity has a linear relationship with the sulfur concentration over a wide range.
  • Rapid response: PUVF analyzers provide real-time measurements, enabling quick process control and optimization.

PUVF technology is widely used for online sulfur monitoring and control in many industries including:

  • Petroleum refining: Monitoring sulfur content in crude oil, refined products (gasoline, diesel, kerosene), and process streams is crucial for meeting environmental regulations and product specifications.
  • Natural gas processing: Measuring sulfur compounds (H2S, mercaptans) in natural gas ensures gas quality and prevents corrosion in pipelines and equipment.
  • Chemical manufacturing: Monitoring sulfur content is important in various chemical processes, such as the production of sulfuric acid, fertilizers, and other sulfur-containing compounds.
  • Environmental monitoring: To comply with air quality regulations, sulfur dioxide (SO2) emissions from industrial sources, such as power plants and factories, must be measured.
  • Biogas and landfill gas: Monitoring sulfur compounds (H2S) in biogas and landfill gas is essential for ensuring the safety and efficiency of gas utilization systems, such as engines and fuel cells.
  • Metallurgical processes: The sulfur content in metals and ores controls the quality of the final product and optimizes the smelting process.
  • Food and beverage industry: Measuring sulfur dioxide in wine, dried fruits, and other food products is necessary for quality control and compliance with food safety regulations.
  • Automotive industry: Monitoring sulfur content in fuels and lubricants is crucial for maintaining the performance and longevity of engines and emission control systems.

Miller Energy, Inc.
800-631-5454
https://millerenergy.com

The Future of Industrial Valve Automation: Innovations and Trends for the Next Five Years

The Future of Industrial Valve Automation: Innovations and Trends for the Next Five Years

As industries evolve, the demand for more innovative, efficient, and safer valve automation technologies becomes paramount. Over the next five years, significant advancements will reshape the landscape of industrial valve automation. These innovations will improve operational efficiency, safety, environmental sustainability, and integration capabilities.

Enhanced Predictive Maintenance Capabilities


One of the most significant trends will be the advancement of predictive maintenance technologies. Valve automation systems will predict failures before they occur by leveraging the power of Internet of Things (IoT) sensors and advanced analytics. This proactive approach will drastically reduce downtime and maintenance costs. Companies will integrate sensors directly into valve actuators, collecting real-time pressure, temperature, and flow rate data. Advanced algorithms will analyze this data to predict wear and tear, enabling maintenance teams to address issues before they lead to system failures.

Integration of Artificial Intelligence and Machine Learning


Artificial intelligence (AI) and machine learning (ML) will be crucial in the next generation of valve automation systems. These technologies will enhance decision-making processes, allowing for real-time adjustments and optimization of valve operations. AI-driven systems will analyze historical and real-time data to optimize flow rates, reduce energy consumption, and minimize emissions, improving efficiency and contributing to more sustainable industrial practices.

Development of Smart Valves


The emergence of smart valves will revolutionize valve automation. These valves, equipped with embedded sensors and connectivity, will offer unprecedented control and monitoring capabilities. They will communicate directly with central control systems, providing detailed information about their status and the processes they control. This level of integration will enhance process efficiency, safety, and reliability.

Advancements in Safety and Security


As cyber threats become more sophisticated, the need for secure valve automation systems has never been greater. Over the next five years, we will see significant advancements in the security protocols of valve automation systems. Manufacturers will incorporate advanced encryption methods and cybersecurity measures to protect against unauthorized access and cyber-attacks. Additionally, safety features will advance to protect against physical threats, such as overpressure or chemical leaks, enhancing overall plant safety.

Greater Compatibility and Standardization


Interoperability between different systems and components will become a key focus. The industry will move towards greater standardization and compatibility, facilitating easier integration of valve automation systems with other hardware and software. This will allow for more flexible and scalable solutions, enabling businesses to adapt quickly to changing market demands.

Conclusion


The next five years will bring transformative changes to industrial valve automation technology. With advancements in predictive maintenance, AI, intelligent valves, cybersecurity, and standardization, industries will achieve higher efficiency, safety, and sustainability levels. These innovations will drive operational excellence and pave the way for a more connected and intelligent industrial future. As we move forward, companies that embrace these advancements will lead the way in their respective fields, setting new standards for performance and innovation.

Miller Energy, Inc.
800-631-5454
https://millerenergy.com

High-Performance Non-Slam Check Valves

High-Performance Non-Slam Check Valves

The industrial sector demands reliable and efficient machinery to support complex processes. High performance non-slam check valves are integral to these industrial systems, ensuring smooth, uninterrupted operations. 


Advantages of using non-slam check valves in industrial process applications:


Swift Response Time: Non-slam check valves react quickly to flow changes. They have a short disc stroke, which means the valve disc travels a small distance from fully open to fully closed. This quick response time prevents the sudden surge or water hammer, thus protecting the pipeline systems.

Minimized Water Hammer: Water hammer occurs when fluid in motion suddenly stops or changes direction. It creates a shock wave in the pipeline, damaging pipes, joints, and other equipment. The design of non-slam check valves enables them to close quickly but gradually before reverse flow begins. This mechanism minimizes the possibility of water hammer, enhancing the lifespan and operational efficiency of the system.

Reduced Pressure Drop: Non-slam check valves have a streamlined flow path and low head loss design, allowing optimal flow with minimal resistance. This reduced pressure drop translates to more energy-efficient operations and, in turn, reduces operational costs.

Longer Equipment Lifespan: Non-slam check valves are constructed from robust and high-quality materials, ensuring a longer service life than traditional check valves. They are resistant to corrosion, erosion, and wear, which reduces the frequency of replacements and maintenance, saving time and resources in the long run.

Low Maintenance: The design of non-slam check valves, with its anti-slam feature, minimizes wear and tear on valve components. This low-maintenance aspect of the non-slam check valves means fewer operational disruptions and reduced maintenance costs.

Versatility: Non-slam check valves are suitable for various industrial applications, including chemical processing, power generation, water treatment, oil and gas processing, and more. Their adaptability across multiple industries makes them a cost-effective and reliable choice for managing process flow.

Compact Design: Non-slam check valves are often more compact than traditional check valves, making them ideal for installations where space is at a premium. The smaller footprint allows for more flexibility in system design and ease of installation.

Enhanced Process Efficiency: The quick response time, minimized water hammer, and reduced pressure drop of non-slam check valves collectively lead to a more efficient process operation. These factors ensure the smooth flow of process materials, minimize downtime and reduce operational costs.

High performance non-slam check valves are crucial in industrial process applications. Their numerous benefits, including swift response time, minimized water hammer, reduced pressure drop, and enhanced process efficiency, make them invaluable in maintaining smooth and cost-effective industrial operations.

Miller Energy, Inc.
https://millerenergy.com
800-631-5454

Vaisala Polaris™ Refractometers: Enhancing Process Efficiency and Product Quality

Vaisala Polaris™ Refractometers: Enhancing Process Efficiency and Product Quality

Industrial refractometers are pivotal in process automation, bolstering product uniformity, amplifying productivity, and curbing wastage. These tools determine a substance's refractive index, calculating the extent of light bending as it traverses a sample. This information furnishes critical data regarding a solution's composition and concentration, serving as a linchpin in several industrial operations.

These refractometers prove particularly beneficial in the food and beverage sector, enabling precise quantification of sugar content in various products such as juices and jams. They foster product consistency by ensuring uniformity in flavor and texture while fulfilling regulatory standards. Similarly, in pharmaceutical manufacturing, refractometers determine the concentration of active ingredients in medicines, which is crucial for their efficacy and safety. The pulp and paper industry and semiconductor manufacturing also leverage these devices to assess the concentration of dissolved solids at multiple production stages. Moreover, these instruments gauge the concentration of dissolved solids like salts and acids in chemical production, bolstering the production process's effectiveness.

Automating the refractive index measurement through industrial refractometers eliminates manual testing's need, cutting down on errors and augmenting process efficiency. It also helps reduce labor costs linked to manual testing. These automated refractometers can be integrated into broader process control systems, facilitating continuous monitoring and control of essential process parameters.

Vaisala, a frontrunner in creating and manufacturing environmental and industrial measurement systems, has introduced its new product, Vaisala Polaris™. This innovative product line enhances manufacturing processes, improving productivity, conserving resources and energy, and saving time across diverse industries and countless applications.

Vaisala Polaris™ leverages an optical measurement principle that coupled with the absence of moving parts, negates the need for regular maintenance. This feature positions the product as an efficient, reliable solution for businesses necessitating consistent measurement readings. The product easily synchronizes with Vaisala's Indigo520 transmitters right out of the box, ensuring a smooth setup process. Vaisala has also curated a library of over 500 concentration models to enable exact measurements of diverse dissolved solids, meeting clients' requirements.

With no risk of drift due to particles, bubbles, or color influencing the readings, Vaisala Polaris™ guarantees unmatched precision. Its long-term stability and absence of moving parts promise several years of consistent, accurate measurements. Moreover, Vaisala offers an Engineer to Order service for more extensive needs, enabling product customization to suit the specific requirements of their clients.

In summary, industrial refractometers are:
  • Indispensable tools in process automation.
  • Boosting product quality and uniformity.
  • Enhancing efficiency.
  • Minimizing waste and costs.
As automation technology progresses, these monitoring instruments' significance is poised to escalate in industrial environments. With its superior performance, Vaisala Polaris™ is a state-of-the-art technology ideally suited for your application.

Miller Energy, Inc.
800-631-5454

9 Reasons Why Industrial Control Valves Fail

9 Reasons Why Industrial Control Valves Fail

9 Reasons Why Industrial Control Valves Fail


1) Improper Sizing

To properly size an industrial control valve, take the following steps:
  • Determine the process flow rate, pressure drop, and fluid properties.
  • Select the type of control valve based on the process conditions and application requirements.
  • Choose a valve with the correct Cv (flow coefficient) for the desired flow rate and pressure drop.
  • Consider the operating temperature, pressure, and any special requirements (such as high-temperature, corrosive, or abrasive fluids).
  • Check that the valve meets all applicable industry standards.
Always consult a control valve manufacturer or an engineer with expertise in control valves for a more accurate and detailed evaluation.

2) Improper Installation

To ensure the proper installation of an industrial control valve, take the following steps:
  • Verify that all valve components are correct and undamaged.
  • Check that the piping and valve are correctly aligned and supported.
  • Use the proper gaskets and seals to prevent leakage.
  • Check the actuator mounting and connection to the valve body.
  • Make sure the control wiring is correct and properly connected.
  • Test the valve's operation and adjust as necessary.
  • Flush the piping system to remove any debris before installation.
  • Follow all relevant safety procedures and guidelines.
It is critical to consult with the valve manufacturer's installation manual and guidelines and have a professional trained in industrial control valve installation conduct the installation process.

3) Material Incompatibility

Material compatibility refers to the ability of a material to resist chemical attack, degradation, and corrosion from the process fluid. Material compatibility in industrial control valve installation is crucial because it ensures the valve's long-term reliability and prevents premature failure.

Ensure proper material compatibility by following these steps:
  • Identify the chemical composition of the process fluid and any potential impurities.
  • Determine the operating temperature and pressure of the fluid.
  • Select valve components made of materials compatible with the fluid and conditions.
  • Consider the effect of any potential impurities on the valve components.
  • Choose materials that have sufficient corrosion resistance to prevent degradation.
You need to consult a control valve manufacturer or a materials engineer for expert guidance on material selection for a specific application.

4) Erosion/Corrosion

Erosion and corrosion affect industrial control valves because they can lead to valve failure and reduce the valve's lifespan. Erosion occurs when fluid velocity in the valve causes physical wear on the valve components. Corrosion is the chemical degradation of the valve material due to exposure to harsh chemicals or corrosive environments.

Mitigate erosion and corrosion with the following measures:
  • Using corrosion-resistant materials such as stainless steel, Hastelloy, or titanium.
  • Applying protective coatings like nickel plating, hard-chroming, or ceramic coatings.
  • Regular inspection and maintenance to detect signs of wear and corrosion and replace parts before failure occurs.
  • Using proper fluid handling practices, such as filtration, to remove abrasive particles from the process media.
  • Installing isolation devices like piping spools, strainers, or blow-off valves to protect the valve.
These measures help ensure reliable operation and extend the life of industrial control valves.

5) Overloading

Overloading refers to a situation in which an industrial control valve is subjected to a load or stresses greater than its design capacity, causing damage or failure. Overloading occurs due to various factors, including improper sizing, incorrect application, or changes in operating conditions.

Prevent overloading with the following measures:
  • Proper sizing of the valve based on the operating conditions and fluid characteristics.
  • Use a suitable type of valve for the specific application, such as a high-pressure control valve for high-pressure systems.
  • Regularly monitor operating conditions and fluid characteristics to detect changes and adjust the valve settings accordingly.
  • Maintain the valve according to the manufacturer's instructions and replace worn or damaged parts.
  • Use a safety relief valve or bypass system to relieve excess pressure and protect the control valve.
By following these measures, industrial control valves can be protected from overloading and failure, ensuring reliable operation and system safety.

6) Excessive Wear

Excessive wear on industrial control valves can significantly impact their performance. The following are some ways excessive wear can affect the performance of control valves:
  • Reduced accuracy: Worn components can cause the valve to become misaligned or damaged, affecting its ability to control fluid flow accurately.
  • Increased leakage: Worn seals, seats, or other components can cause increased fluid leakage, affecting the overall performance of the valve.
  • Decreased flow control: Worn components can alter the flow characteristics of the valve, causing it to become less responsive or to control flow inaccurately.
  • Increased pressure drop: Excessive wear can cause an increase in the pressure drop across the valve, reducing system efficiency and increasing energy costs.
  • Increased maintenance requirements: Wear and damage to the valve components can result in increased maintenance needs, adding to operational costs and reducing reliability.
Prevent excessive wear of the control valves by regularly inspecting, maintaining, and replacing them as needed to ensure optimal performance and reliability.

7) Improper Maintenance

Improper maintenance of industrial control valves can have a significant impact on their performance, including:
  • Reduced accuracy: Neglecting to perform regular calibrations or making incorrect adjustments to the valve can lead to reduced accuracy in flow control.
  • Increased leakage: Failure to replace worn or damaged seals and gaskets can result in increased fluid leakage, affecting the valve's overall performance.
  • Decreased flow control: Improper cleaning or repairs can alter the flow characteristics of the valve, reducing its ability to control flow accurately.
  • Increased pressure drop: Neglecting to clean or replace dirty or clogged components can increase pressure drop across the valve, reducing system efficiency and inflating energy costs.
  • Increased downtime: Improper maintenance can lead to valve failure, resulting in increased downtime and decreased productivity.
It is essential to follow the manufacturer's instructions and perform regular, scheduled maintenance to ensure optimal performance and reliability of industrial control valves.

8) Process Contamination

Process contamination in industrial control valves can harm operation by clogging or eroding internal parts, causing valve malfunction or failure. It can also lead to decreased process efficiency and increased maintenance costs. Prevent process contamination by implementing the following steps:
  • Proper material selection: Using appropriate materials that are resistant to the specific process fluid and contaminants is vital.
  • Regular maintenance: Regular cleaning and replacement of internal components can help prevent a build-up of contaminants.
  • Installing filtration systems: Installing filters upstream from control valves can help remove contaminants before they reach the valve.
  • Installing protection devices: Installing protective devices, such as strainers or deflectors, can help prevent larger particles from entering the valve and causing harm.
  • Implementing best practices: Following best practices, such as avoiding sudden changes in flow rate, can help prevent process contamination and prolong valve life.
9) Aging or Fatigue Failure of Valve Components

Aging or fatigue failure of valve components can have a significant impact on industrial control valves, leading to the following issues:
  • Reduced efficiency: Worn-out or degraded components can cause control valves to operate less efficiently, leading to increased energy costs and decreased production.
  • Increased downtime: Aging or fatigued components can result in more frequent breakdowns, causing increased downtime and maintenance costs.
  • Decreased reliability: Over time, components can weaken and fail, reducing the reliability of control valves and increasing the risk of failure.
  • Leakage: Aging or fatigued components can result in leaks, causing loss of process fluid and potentially causing harm to the environment.
  • Decreased safety: Worn-out or degraded components can increase the risk of valve failure, which can have profound safety implications in some industrial processes.
It is essential to regularly inspect and maintain control valves to detect and replace aging or fatigued components to prevent these types of failures and maintain efficient, reliable, and safe operation.

Miller Energy, Inc.
800-631-5454
https://millerenergy.com

What is Refractometer Critical Angle Measurement?

What is Refractometer Critical Angle Measurement?

Vaisala refractometers use the critical angle measurement principle. A refractometer's three essential components are a light source, a prism, and an image detector. 


The light source sends rays to the prism and process interface at different angles. Rays with a steep angle partly reflect at the image detector and partially refract at the process. Low-angle rays reflect entirely on the detector. The angle from which the total reflection starts is called the critical angle. 

The CCD camera detects a bright and dark field corresponding to partly reflected and totally reflected light. The position of the borderline between the bright and the dark area correlates with the critical angle, which is a function of the refractive index and correlates with the solution's concentration.

A built-in temperature sensor measures the temperature T on the interface of the process liquid. The sensor converts the refractive index nD and temperature T into concentration units. 

Vaisala K-PATENTS refractometer can indicate different scales, for example, Brix, liquid density, or concentration by weight. The diagnostics program ensures that the measurement is reliable.

Miller Energy, Inc.
800-631-5454

Brooks Instrument GP200 Pressure-based Mass Flow Controllers (MFC): Theory of Operation


Brooks Instrument presents the theory of operation behind their pressure-based mass flow controller (P-MFC) from their GP200 series in this video. This P-MFC has a unique design approach for enhanced process performance without the limitations of today's traditional P-MFCs. A traditional P-MFC system includes:
  • An upstream pressure transducer.
  • An upstream control valve.
  • Two individual pressure transducers.
  • Laminar flow element.
The use of an upstream valve has many disadvantages. This design requires high pressure making it sub-optimal for critical low-pressure gases and low full-scale flow rate. It also means matching the two individual pressure transducers perfectly. 

Brooks Instrument designed a patented integrated differential pressure transducer, GP200 P-MFC, to address the disadvantages. The GP200 has one actual differential transducer instead of two, eliminating the need to match the two individual pressure transducers, significantly reducing measurement uncertainty, and improving accuracy, particularly for critical low vapor pressure process gases. Its downstream valve architecture will operate at much lower inlet pressures and across a broader range of pressures. The downstream valve also minimizes the bleed-down effect and ensures that the device is insensitive to dynamic outlet conditions.

The GP200 Series P-MFC features a patented architecture that overcomes the limitations of conventional P-MFCs to provide the most precise process gas delivery even when delivering low vapor pressure process gases. It includes several unique design aspects, including an integrated differential pressure sensor coupled with a downstream valve architecture enabling the most precise process gas delivery over the industry's broadest range of operating conditions.

Since GP200 Series supports a broad range of process conditions, it can be used as a drop-in replacement and upgrade for many traditional P-MFCs and thermal MFCs. It reduces the complexity and cost of ownership of the gas delivery system because it eliminates the need for components such as pressure regulators and transducers.

GP200 FEATURES

  • True differential pressure measurement
  • Lower inlet pressure operation
  • Downstream valve architecture
  • Matched transient response
  • Zero Leak-by Control Valve
  • MultiFlo™ technology offers unparalleled flexibility—one device can be programmed for thousands of different gas and flow range configurations without removing the MFC from the gas line or compromising accuracy
  • Local display indicates flow, temperature, pressure and network address
  • DeviceNet™, EtherCAT®, RS-485 L-Protocol and analog interfaces

GP200 BENEFITS

  • By removing the requirement to match and compensate two separate pressure transducers, the GP200 differential pressure technology reduces measurement uncertainty for enhanced accuracy, repeatability and drift performance.
  • Safer fab operation at lower inlet pressures is now achievable with a P-MFC due to the GP200 differential pressure sensor that is specifically optimized for low differential pressure measurement.
  • The downstream valve architecture ensures accuracy is independent of downstream pressure, enabling flow delivery into pressures as high as 1200 Torr. The fast closing valve addresses non-productive recipe wait times, or "tail effects," seen in upstream MFC valve designs that require additional time to bleed down their internal volume of gas.
  • Ultra-fast, highly repeatable ascending and descending flow stabilization time enables tighter process control in advanced high cycle Deposition and Etch processes.
  • 100X improvement in valve shut-down
  • With MultiFlo™, MFC full scale flow range can be re-scaled down typically by a factor of 3:1 with no impact on accuracy, turndown or leak by specifications, for optimum process and inventory flexibility 
  • Convenient user display and independent diagnostic/service port aids device installation, monitoring and troubleshooting
For more information about Brooks Instrument products, contact Miller Energy, Inc. Call 800-631-5454 or visit https://millerenergy.com.

Industrial Automated Ball Valves from Miller Energy

Industrial Automated Ball Valves from Miller Energy

Oil & Gas, Refining, Petrochemical, Chemical Processing, Pulp & Paper, Mining, Transportation, Food and Beverage, Pharmaceuticals, Marine, HVAC, Power, and other industries rely on Miller Energy for high-performance ball valve automation.

Miller Energy supplies automated ball valve assemblies ranging from 1/2 inch to 48 inch, providing first-rate quality, exceptional performance, and long-term reliability. Before shipping from the factory, every valve assembly is inspected and tested by the valve automation shop. 

A-T Controls valve automation center creates high quality ball valve assemblies, significantly reducing the time you need to spend on the project site. Automation professionals get extensive training, and each valve assembly, pneumatic or electric, is put through a battery of functional tests before being sent to customers. All valve assemblies go through a process of inspection and validation utilizing quality assurance documentation that is numbered and labeled. On request, we can provide you with assembly drawings, actuator size verification, and datasheets.

With access to inventory and highly skilled teams, Miller Energy delivers the customer solutions required to meet most valve and actuator needs while giving both a reasonable price and the industry's quickest turnaround. 

https://millerenergy.com
Phone: 800-631-5454

The Magnetrol-AMETEK Genesis™ Multiphase Detector


Multiphase level measurements exist throughout process industries. They are especially significant in the oil & gas and petrochemical sectors due to the value of effectively separating water and hydrocarbon.

While level instrumentation has come a long way in measuring liquids of all varieties, multiphase level measurement is many times the most significant challenge and opportunity today.

The Genesis™ Multiphase Detector from Magnetrol measures multiple phases in applications with thick and dynamic emulsion layers:
  • Vapor phase
  • Total level (e.g., hydrocarbon liquid) 
  • Top of the emulsion layer 
  • Bottom of emulsion layer (e.g., water level) 
  • Sediment 
With Magnetrol's breakthrough in TDR-based level instrumentation, continuously measuring dynamic conditions in the most challenging types of separators is now achievable.

To learn more about Genesis™ Multiphase Detector from Magnetrol contact Miller Energy, Inc.
Phone: 800-631-5454

Schubert & Salzer Sliding Gate Control Valves from Miller Energy


The sliding gate control valve from Schubert & Salzer has an innovative design that allows it to handle complicated applications requiring precise control under challenging circumstances. The sliding gate valve's actuation power is roughly 10% that of a globe valve of the same nominal size and differential pressure, even if both designs have almost the same flow rate.

The valve handles steam, liquids, and gases. Sliding gate valves outperform traditional control valves and use smaller actuators because they require reduced actuating force. They provide lower weight and reduced installation dimensions due to the space-saving wafer design, especially in nominal sizes mid-large. 

Due to the unique design, harmful cavitation zones occur 1 - 2 meters beyond the valve in the case of a sliding gate valve, placing the destructive cavitation bubbles downstream, in the pipeline's center, causing no damage.

Miller Energy, Inc.
800-631-5454

6 Reasons to Choose Brooks SLA Series Mass Flow Controllers

Brooks SLA Series Mass Flow Controllers

As firms migrate from Fieldbus to Ethernet networks, EtherNet/IP™ and PROFINET are the fastest growing digital communication technologies in industrial automation. They ship the newest industrial ethernet nodes, almost 64% of the market. EtherNet/IP ™and PROFINET enable users to collect relevant data that helps keep essential systems on track by linking devices to a single network. Information sent across EtherNet/IP™ and PROFINET networks provides better diagnostics, deviation alarms, and predictive maintenance, maximizing system uptime and lowering costs. 

As a result of this collaboration, Brooks Instrument has added EtherNet/IP™ and PROFINET protocols to its industry-leading SLA Series mass flow controllers (MFCs). The SLA5800 and SLAMf mass flow controllers support EtherNet/IP™ or PROFINET protocols and include advanced alarm and diagnostic capabilities.

Industry's Leading Ethernet Protocol Adoptions: EtherNet/IP™ and PROFINET 

The value proposition for EtherNet/IP™ and PROFINET is standard Internet and ethernet protocols. 
  • Options for star, ring, or daisy chain topologies. 
  • Operators can monitor real-time performance and network data by complying with IEEE Ethernet standards. 
  • Flexible network architecture compatible with ordinary Cat 5 cabling and routers simplifies network setup and guarantees all devices interact and exchange data. 
  • EtherNetIPTM and PROFINETTM enabled devices can provide rich data for process control, monitoring, diagnostics, and predictive maintenance.

REASON 1: OPEN, NON-PROPRIETARY, AND FUTURE-PROOF. 

Because EtherNet/IP™ and PROFINET use the Common Industrial Protocol (CIP™), support exists from a vast ecosystem of solution providers for industrial process automation. EtherNet/IP™ and PROFINET readily connect to a wide range of DCSs and PLCs, including: 
    • Allen-Bradley
    • Emerson 
    • Siemens
    • Rockwell

REASON 2: INTEROPERABLE WITH INDUSTRY-LEADING CONTROL SYSTEMS THROUGH ETHERNET/IP™ AND PROFINET

Due to the ability of contract manufacturers and end-users to use the EtherNet/IP™ and PROFINET protocols to: 
    • Cut operating costs 
    • Boost process efficiency, quality, yield, and output.

REASON 3: PLUG & PLAY INTEGRATION WITH ROCKWELL AUTOMATION (ALLEN-BRADLEY) PLCS. 

Brooks Instrument engineers worked with Rockwell Automation to provide an upgraded device profile that simplifies the setup and integration of the MFC into the Rockwell Automation (Allen-Bradley) PLC. The SLA5800 and SLAMf are now compatible with EtherNet/IP™ from renowned automation manufacturers. 

The upgraded device/add-on profile: 
    • Setup or edit any of the attribute tabs or parameters. The user determines which attributes are appropriate for their procedure. 
    • Removes the requirement for programming expertise to connect the MFC to the network.

REASON 4: SLA5800 AND SLAMF FULLY INTEGRATE ETHERNET/IP™ AND PROFINET. 

On the SLA5800 and SLAMf with EtherNet/IP™ or PROFINET, we deliver on our promise to provide value without losing equipment space. Brooks Instrument designed EtherNet/IP™ and PROFINET directly into the mass flow controller, eliminating the need for add-on adapters or modules. The SLA5800 and SLAMf MFCs completely integrate EtherNet/IP™ and PROFINET. The EtherNet/IP™ or PROFINET equipped SLA5800 and SLAMf MFCs have the same footprint as the regular SLA5800 and SLAMf. They also link to your EtherNet/IP™ or PROFINET networks, eliminating the need for additional hardware such as gateways, analog I/O cards, or bespoke cabling and wires. All you need is standard ethernet wiring to get your device running and linked to the network.

REASON 5 : EASY WEB-BASED CONFIGURATION OF ETHERNET/IP™ AND PROFINET NETWORK SETTINGS IN SLA5800 AND SLAMF.

The SLA5800 and SLAMf with EtherNet/IP™ or PROFINET have a user-friendly TCP/IP configuration. A web-based interface connects the MFC to the user's EtherNet/IP™ or PROFINET networks. Once on the network, the user can quickly identify individual MFCs, saving time if the system has several MFCs.

REASON 6: THE LATEST DIAGNOSTICS AND PREDICTIVE FUNCTIONS, SOME EXCLUSIVE TO BROOKS INSTRUMENT MFCS, ARE ENABLED BY ETHERNET/IP™ AND PROFINET PROTOCOLS. 

Intelligent and data-rich mass flow controllers, the SLA5800 and SLAMf with EtherNet/IP™ or PROFINET may improve operational efficiency in equipment automation, metrology, and maintenance. 

For example, limiting the upstream gas input pressure may affect MFC accuracy. The alarm data could be supplied to an operator via the built-in restricted flow alarm.
    
Miller Energy, Inc.
https://millerenergy.com

Vaisala K Patents Refractometers - Refractive Index Measurement


Vaisala K-PATENTS Process Refractometers provide in-line solids and density measurement  for liquids for process control and industrial automation. 

Vaisala K-PATENTS Process Refractometers are commonly used to determine the liquid concentration or density. This measurement has been an essential element in the processing industries for over a century in all sectors, including refining, paper production, pharmaceuticals, food and beverage, and chemical manufacturing. , 

The measurement principle is critical angle measurement. The refractometer has three main components: a light source, a prism, and an image detector.  

The light source sends light rays to the prism and process interface at different angles. Rays with a steep angle are partly reflected in the image detector and partially refracted to the process. The angle from which the total reflection starts is called the critical angle. A CCD camera detects a bright field and a dark field corresponding to partly reflected light and totally reflected light. The borderline position between the bright and the dark area correlates with the critical angle which is a function of the refractive index and therefore correlates with the concentration of the solution.

For more information in New Jersey, New York, Pennsylvania, Delaware, Ohio, West Virginia and Western Maryland contact Miller Energy. Call 800-631-5454 or visit https://millerenergy.com.

New White Paper from Brooks Instrument: Satisfying the Increasing Need for Flexibility in Bioprocess Equipment

Flexibility in Bioprocess Equipment

A new level of device flexibility significantly improves the flexibility of the entire bioreactor unit operation with the Brooks Instrument SLA Series Biotech mass flow controller – essential for process development and biomanufacturing. 

Learn about the key benefits of mass flow controller flexibility for your bioprocess in this new white paper: 

  • With accurate and repeatable gas flow control, you can achieve a wide usable flow range for your single-use bioreactor. 
  • With multi-gas/multi-range (MG-MR) capability, you can meet the needs of multiple applications. 
  • Utilize the concepts of cardinal ranges and range slices to allow hardware to be "reconfigured" rather than replaced. 
  • Overcome limitations in regulated and non-regulated industries by providing supporting documentation.

GET THE WHITE PAPER HERE

Miller Energy, Inc.
https://millerenergy.com


Calibration of a 4-20 mA Transmitter in a Hazardous Area Using a Portable Calibrator

This video demonstrates how to calibrate a 4-20 mA transmitter in a hazardous environment using a portable calibrator, in this case, the WIKA CPH7000 Ex.

Before you do calibrations in a hazardous (Ex) space, you must be aware of several things. There are many levels of dangerous areas, as well as various levels of calibrating equipment to choose. A hazardous location includes or may contain combustible substances (whether indoors or outdoors). It could be a liquid, gas, vapor, or dust that is combustible. Depending on the hazardous area classification, a flammable substance may be present all of the time, a particular percentage of the time, or just in specific instances, such as during shutdowns or accidents. 

In the best of circumstances, calibration can be a challenging task. Doing so in an area with a risk of explosion raises the complexity level to a new level, requiring the technician to have the necessary training and equipment. The WIKA CPH7000 Ex process calibrator is a precise, easy-to-use portable instrumentation calibrator that tests process transmitters in hazardous areas.

For more information WIKA products, or about instrument calibration in general, contact Miller Energy, Inc.

Miller Energy, Inc.
800-631-5454
https://millerenergy.com

Pulse Burst Radar Level Transmitters

Pulse Burst Radar Level Transmitters

Pulse Burst Radar sends short bursts of energy to the surface of a liquid. The time it takes for a signal to be reflected off the liquid surface is measured by ultra-high-speed timing circuitry. 

Filtering out false reflections and other background noises is accomplished through sophisticated signal processing. The precise level is then calculated by taking tank height and additional configuration information into account. Because the circuitry is highly energy-efficient, no duty cycling is required, as with other radar devices. This enables the device to track rapid level changes of up to 4.5 m/minute (180"/min). 

Magnetrol uses Pulse Burst Radar for Radar level measurement rather than frequency modulated continuous wave (FMCW), which is today's more common operational technology. Pulse Burst Radar operates in the time domain and does not necessitate the complex and costly processing required for FMCW. 

Pulse Burst Radar is more efficient at sorting through extraneous echoes and selecting the one reflected by the actual level because echoes are discrete and separated in time. Pulse Burst Radar also has excellent averaging characteristics, vital in applications where the return signal is affected by the factors described in "Don't Forget the 3 D's of Radar" below. 

Unlike actual pulse devices, which send a single sharp (fast rise-time) waveform of wide-band energy, Pulse Burst Radar sends out short bursts of 6 GHz or 26 GHz energy and measures the transit time of the signal reflected from the liquid surface. The following equation is used to calculate distance:

Distance = C x Transit Time/2, (where C = Speed of Light)

The level value is then calculated by taking tank height and other configuration information into account. The sensor reference point – the bottom of an NPT thread, top of a BSP thread, or face of a flange – is the exact reference point for distance and level calculations. 

Remember the 3 D's of Radar 

Three fundamental conditions influence radar applications: 

  • The process medium's dielectric; 
  • The application's distance, or measuring range; and 
  • A wide range of disturbances can weaken or distort the radar signal. 

Low dielectric media can weaken radar's return signal, reducing the effective measurement range of a device. Pulse Burst Radar provides accurate measurements even in low dielectrics. However, when the dielectric is extremely low, as with liquid gas, fuels, and solvents, or when boiling and/or flashing can occur, Guided Wave Radar (GWR) may be the better choice in radar technology. 

The distance, or measurement range, of Pulse Burst Radar, is determined by the antenna used, the dielectric constant of the medium, and the presence of signal interference. Turbulence, foam, false targets (interior tank obstructions causing false echoes), multiple reflections (reflections off the tank roof), and a frequent level change rate can all weaken, scatter, or multiply radar signals. Excessively high or extremely low liquid levels can also be problematic. 

The Processing of Signals 

Because radar exhibits interference effects similar to those seen in light, the signal processing function is critical. The quality of a device's signal processing is what distinguishes today's cutting-edge radar transmitters from the rest. 

Pulse Burst Radar extracts accurate levels from false targets and background noise through its sophisticated signal processing capabilities. Because pulse burst radar circuitry is highly energy-efficient, no duty cycling is required to achieve effective measurement. As a result, Pulse Burst Radar can track high rates of change that would be impossible to track with other loop-powered radar transmitters. Although Pulse Burst Radar has a robust false target recognition and rejection routine, proper installation significantly minimizes false target reflections. 

Antennas 

The radar signal is transmitted and received by the antenna on the transmitter. Each antenna's maximum measuring range is primarily determined by dielectric constants and the degree of turbulence. Horn antennas can measure dielectric media as low as 1.4, whereas rod antennas have a minimum dielectric of 1.7. 

Benefits 

Pulse Burst Radar measures a wide range of media accurately and reliably in a wide range of process conditions, from calm product surfaces and water-based media to turbulent surfaces and aggressive hydrocarbon media. As a non-contact device, Pulse Burst Radar is immune to the complications that can occur when a probe comes into contact with the process media, such as coating from high viscosity media or corrosive attack from aggressive chemicals. Given the cost of extended probe lengths, the greater the measuring range, the more radar proves to be the cost-effective solution. Temperatures, pressures, the presence of vapors, and air movement within a vessel's free space have little effect on the radar. Specific gravity, conductivity, and dielectric constant changes do not affect measurement accuracy. The lack of moving parts in a 100% electronic instrument translates into low maintenance costs, and, as a two-wire, loop-powered device, power requirements and installation are greatly simplified.

Miller Energy, Inc.
https://millerenergy.com

In New York Metro and Northern NJ
Phone: 800-631-5454

In Eastern Pennsylvania and Delaware:
Phone: 610-363-6200

In Western Pennsylvania:
Phone: 412-257-0200

In Ohio:
Phone: 440-735-0100