A blog specializing in pressure, temperature, level and flow instrumentation, control valves, process analyzers, and all other areas of process measurement. Courtesy of Miller Energy, a New Jersey, New York, Pennsylvania, and Ohio process instrumentation Rep and Distributor.
Schubert & Salzer on/off valves are available in many configurations and sizes. Application solutions for almost any process are available using pneumatic or motorized actuators. Traditional globe pattern designs are available, as are angle globe seat valves with straight-through flow channels that reduce turbulence. All include a variety of end connections, including ANSI 150/300 flanges, threaded connections, tri-clamps, and weld ends. Valves provide millions of maintenance-free cycles in demanding applications such as steam, gaseous media, and contaminated liquids. Products include 316 stainless steel and bronze bodies, with actuator packages available in all stainless steel (including internals), heavy-duty metals, and lightweight plastics. Many features of motorized actuators include weather and water resistance, a variety of voltages, and fail-safe operation.
Angle seat valves:
Angle seat valves in the open/close or control designs have a particularly compact construction and can execute many switch cycles. In all of its variations, the valve's architecture provides a very efficient flow rate and can even install in mildly contaminated media.
Flange valves:
Flange valves are more accessible to remove from pipes than screwed valves at bigger diameters. This range fits various connection standards associated with angle and straight-flanged seat valves.
Three-way valves:
Three-way valves perform various activities, including mixing and distributing media flows and charging and discharging a functional component (e.g., a pressure cylinder).
For more information about Schubert & Salzer on/off products in NY, NJ, PA, DE, MD and OH contact Miller Energy, Inc. Call 800-631-5454 or visit https://millerenergy.com.
Brooks Instrument presents the theory of operation behind their pressure-based mass flow controller (P-MFC) from their GP200 series in this video. This P-MFC has a unique design approach for enhanced process performance without the limitations of today's traditional P-MFCs. A traditional P-MFC system includes:
An upstream pressure transducer.
An upstream control valve.
Two individual pressure transducers.
Laminar flow element.
The use of an upstream valve has many disadvantages. This design requires high pressure making it sub-optimal for critical low-pressure gases and low full-scale flow rate. It also means matching the two individual pressure transducers perfectly.
Brooks Instrument designed a patented integrated differential pressure transducer, GP200 P-MFC, to address the disadvantages. The GP200 has one actual differential transducer instead of two, eliminating the need to match the two individual pressure transducers, significantly reducing measurement uncertainty, and improving accuracy, particularly for critical low vapor pressure process gases. Its downstream valve architecture will operate at much lower inlet pressures and across a broader range of pressures. The downstream valve also minimizes the bleed-down effect and ensures that the device is insensitive to dynamic outlet conditions.
The GP200 Series P-MFC features a patented architecture that overcomes the limitations of conventional P-MFCs to provide the most precise process gas delivery even when delivering low vapor pressure process gases. It includes several unique design aspects, including an integrated differential pressure sensor coupled with a downstream valve architecture enabling the most precise process gas delivery over the industry's broadest range of operating conditions.
Since GP200 Series supports a broad range of process conditions, it can be used as a drop-in replacement and upgrade for many traditional P-MFCs and thermal MFCs. It reduces the complexity and cost of ownership of the gas delivery system because it eliminates the need for components such as pressure regulators and transducers.
GP200 FEATURES
True differential pressure measurement
Lower inlet pressure operation
Downstream valve architecture
Matched transient response
Zero Leak-by Control Valve
MultiFlo™ technology offers unparalleled flexibility—one device can be programmed for thousands of different gas and flow range configurations without removing the MFC from the gas line or compromising accuracy
Local display indicates flow, temperature, pressure and network address
DeviceNet™, EtherCAT®, RS-485 L-Protocol and analog interfaces
GP200 BENEFITS
By removing the requirement to match and compensate two separate pressure transducers, the GP200 differential pressure technology reduces measurement uncertainty for enhanced accuracy, repeatability and drift performance.
Safer fab operation at lower inlet pressures is now achievable with a P-MFC due to the GP200 differential pressure sensor that is specifically optimized for low differential pressure measurement.
The downstream valve architecture ensures accuracy is independent of downstream pressure, enabling flow delivery into pressures as high as 1200 Torr. The fast closing valve addresses non-productive recipe wait times, or "tail effects," seen in upstream MFC valve designs that require additional time to bleed down their internal volume of gas.
Ultra-fast, highly repeatable ascending and descending flow stabilization time enables tighter process control in advanced high cycle Deposition and Etch processes.
100X improvement in valve shut-down
With MultiFlo™, MFC full scale flow range can be re-scaled down typically by a factor of 3:1 with no impact on accuracy, turndown or leak by specifications, for optimum process and inventory flexibility
Convenient user display and independent diagnostic/service port aids device installation, monitoring and troubleshooting
For more information about Brooks Instrument products, contact Miller Energy, Inc. Call 800-631-5454 or visit https://millerenergy.com.
Oil & Gas, Refining, Petrochemical, Chemical Processing, Pulp & Paper, Mining, Transportation, Food and Beverage, Pharmaceuticals, Marine, HVAC, Power, and other industries rely on Miller Energy for high-performance ball valve automation.
Miller Energy supplies automated ball valve assemblies ranging from 1/2 inch to 48 inch, providing first-rate quality, exceptional performance, and long-term reliability. Before shipping from the factory, every valve assembly is inspected and tested by the valve automation shop.
A-T Controls valve automation center creates high quality ball valve assemblies, significantly reducing the time you need to spend on the project site. Automation professionals get extensive training, and each valve assembly, pneumatic or electric, is put through a battery of functional tests before being sent to customers. All valve assemblies go through a process of inspection and validation utilizing quality assurance documentation that is numbered and labeled. On request, we can provide you with assembly drawings, actuator size verification, and datasheets.
With access to inventory and highly skilled teams, Miller Energy delivers the customer solutions required to meet most valve and actuator needs while giving both a reasonable price and the industry's quickest turnaround.
Multiphase level measurements exist throughout process industries. They are especially significant in the oil & gas and petrochemical sectors due to the value of effectively separating water and hydrocarbon.
While level instrumentation has come a long way in measuring liquids of all varieties, multiphase level measurement is many times the most significant challenge and opportunity today.
With Magnetrol's breakthrough in TDR-based level instrumentation, continuously measuring dynamic conditions in the most challenging types of separators is now achievable.
To learn more about Genesis™ Multiphase Detector from Magnetrol contact Miller Energy, Inc.
The sliding gate control valve from Schubert & Salzer has an innovative design that allows it to handle complicated applications requiring precise control under challenging circumstances. The sliding gate valve's actuation power is roughly 10% that of a globe valve of the same nominal size and differential pressure, even if both designs have almost the same flow rate.
The valve handles steam, liquids, and gases. Sliding gate valves outperform traditional control valves and use smaller actuators because they require reduced actuating force. They provide lower weight and reduced installation dimensions due to the space-saving wafer design, especially in nominal sizes mid-large.
Due to the unique design, harmful cavitation zones occur 1 - 2 meters beyond the valve in the case of a sliding gate valve, placing the destructive cavitation bubbles downstream, in the pipeline's center, causing no damage.
