Protect Valuable Pressure Gauges and Transmitters With a Pressure Limiting Valve

pressure limiting valve for gauge or transmitter protection
Pressure limiting valve provides gauge
or transmitter protection from spikes
Courtesy Mid-West Instruments
Pressure gauges and transmitters, commonly found in fluid process control operations, are vulnerable to damage from transient spikes in system pressure that may range beyond the instrument's working range. These pressure spikes can impact instrument calibration, or even render the instrument or gauge inoperative. The cost of replacing gauges or transmitters is substantial enough to warrant the use of protective devices to prevent exposure to pressure spikes.

Mid-West Instruments manufactures a line of pressure limiting valves specifically intended for use with pressure gauges and transmitters. The Model 200 pressure limiting valve prevents instrument over-range and has an adjustable needle valve to dampen pulsation. The valve and be used with all types of instruments and pressure gauges, is suitable for mounting in any position, and is available in a range of materials for body and seals.

The document below provides more product detail, as well as installation and setup instructions. Providing a useful measure of protection for pressure gauges and transmitters is a simple operation. Reach out to product application specialists for help in formulating effective solutions.



Industrial Process Gauges - New Product Guide

industrial pressure gauge
One of the many pressure gauge versions
employed throughout industry
Courtesy Ametek - U.S. Gauge
Even with the large growth in the use of electronic measurement instruments throughout the process control sphere, mechanical gauges and indicators remain an important part of process measurement and control operations.

A broad line of industrial gauges and diaphragm seals is available from U.S. Gauge. The company has consolidated its offering into a product guide that provides simple and quick reference to the various product series.

For pressure:

  • Process Gauges
  • Liquid Filled Gauges
  • Test Gauges
  • General Equipment Gauges
  • Special Application Gauges

For temperature:

  • Adjustable Bimetallic Thermometers
  • Thermowells
  • Industrial Bimetallic Thermometers
  • Multi-Angle Industrial Thermometers
  • Digital Thermometers
  • Glass Tube Thermometers
The product guide also includes diaphragm seals and a range of electronic indicators, as well.

The guide illustrates gauges for every industrial application. Share your process measurement and control challenges with product application specialists, combining your process knowledge with their product application expertise to develop effective solutions.



Basic Guide to Understanding Pressure

absolute pressure transmitter for industrial process measurement control
One style of absolute pressure transmitter
Courtesy Yokogawa
The impact of pressure on industrial processes would be difficult to understate. Pressure is an element of process control that can affect performance and safety. Understanding pressure concepts and how to effectively measure pressure within a process are key to any operator's success.

Yokogawa, a globally recognized leader in process measurement and control, has made available a handbook on pressure that covers a range of useful topics. The content starts with the very basic concepts and moves quickly to practical subjects related to process measurement and control.

The handbook will prove useful to readers at all levels of expertise. Share your process measurement challenges with application specialists, combining your process knowledge with their product application expertise to develop effective solutions.



Specialty Valves for Biotech and Pharma Applications

stainless steel sanitary ball valve with handle cutaway view
Stainless steel ball valve for sanitary applications
Courtesy Habonim USA
Sanitary fluid process operations require the use of valves with unique characteristics that make them suitable for use. Materials of construction, FDA approved materials for seals, clean draining, and no retainage of the process fluid are some of the requirements for sanitary valves. Pharma and other bioprocess industries, including food and beverage, will also have stringent requirements for sterilizing or cleaning in place.

One manufacturer, Habonim, a globally recognized manufacturer of high quality ball valves, offers a complete line of ball valves specifically designed for sanitary process applications.

The TuBore valve series is available in line sizes from 1/4" to 6" with clamped or welded connections and available with manual operator, pneumatic or electric actuation.

The datasheet included below provides more detail and specifications. Share your sanitary fluid process control requirements and challenges with product specialists. Combining your process knowledge with their product application expertise will produce effective solutions.

V-Cone® Flow Meter Conditions Flow For Accurate Measurement



Accurate measurement of fluid flow is a process requirement in many industrial operations. There are numerous methods employed in the measurement of fluid flow, of which the McCrometer V-Cone® is one entry with very particular advantages. Whether the application involves liquid, steam, or gas, this flow meter design, with its own flow conditioning built in, provides exceptional differential pressure flow measurements in a space saving format.

The video provides a clear illustration of how the V-Cone® design conditions fluid flow in order to provide better DP measurement performance. Share your flow measurement challenges with application specialists, combining your process expertise with their depth of product application knowledge to develop effective solutions.

Electronic Displacer Liquid Level Transmitter - How it Works, When to Use It

Displacer liquid level transmitter diagram
Electronic displacer liquid
level transmitter using spring
technology
Courtesy Magnetrol
An electronic displacer liquid level transmitter is intended for industrial applications requiring the continuous measurement of liquid level in a tank, vessel, or other containing space.

Magnetrol, a globally recognized leader in the design and production of level measurement instrumentation, describes the operating principle of their Digital E3 Modulevel® displacer level transmitter:
Electronic displacer level transmitter technology operates by detecting changes in buoyancy force caused by liquid level change. These forces act upon the spring supported displacer causing vertical motion of the core within a linear variable differential transformer.
The movement of the core within the LVDT generates an electrical signal which is further processed and serves as the output of the transmitter. The unit is designed to be externally mounted on a tank. Isolation valves are recommended.

The spring technology employed as a counterforce to the buoyancy of the displacer results in a stable signal that is not impacted greatly by vibration, agitation, or turbulence of the measured liquid.

The video below provides more detail, covering the features and advantages of this level measurement technology and the Magnetrol instrument. Share your level measurement challenges and requirements with a product application specialist. The combination of your process knowledge and their product application expertise will produce effective solutions.

Tank Blanketing Valve Function and Useful Features

tank blanketing valve
Tank Blanketing Valve
Caschco - Valve Concepts
The filling of vapor space in a liquid containing tank with a gas is referred to as "tank blanketing", and sometimes "padding". Specialized valves are available, designed to simplify the incorporation of a tank blanketing function in an operation.

Often, the gas employed to fill the vapor space in a tank is nitrogen. The purpose of blanketing can vary, but generally involves preservation of the stored product or safety. In both cases, one goal is to keep oxygen levels in the vapor space sufficiently low to inhibit ignition of flammable products, or minimize oxidation and its impact on stored product quality. The inflow of blanketing gas can also be used to keep the tank under positive pressure relative to the surrounding space, considered to harbor contaminants which could otherwise leak into the tank.


What are some functions of a tank blanketing valve?



  • Maintain positive pressure in the tank at a selected setpoint.
  • Provide gas control at very low flow rates, or close bubble tight, when tank liquid level is static.
  • Adjust gas flow to compensate for the maximum liquid draw down rate.
  • Provide sufficient closure to prevent supply gas from excessively pressurizing tank.
Blanketing valves are used in conjunction with vents to provide a full range of control over the pressure and content of the vapor space within a tank. A single valve solution eases the design and component selection burden of amassing individual components and combining them into a working assembly. Some useful features of a blanketing valve include:
  • Bubble tight shutoff to prevent wasting of purge gas.
  • Self cleaning flow path design.
  • Pressure balanced pilot, so supply pressure fluctuations do not impact the setpoint.
  • Setpoint not appreciably affected by changes in temperature.
  • Low maintenance requirements, including complete access to valve internals without removing the valve from the tank.
More detail, including a description of the elements required for proper valve sizing, is found in the document below. Share your fluid process measurement and control challenges with application specialists, combining your process experience and knowledge with their product application expertise to develop effective solutions.