How Proper Level Instrumentation Can Alleviate Foam Headaches

Foam is at times present in liquid tanks used in the chemical, manufacturing, food and beverage, life sciences, and other process industries. Because of foam's fluid nature, there is no such thing as a "one-size-fits-all" level measurement solution. It's essential to understand the foam's characteristics and understand what form of measurement is needed. The foam may develop in a tank for several reasons, such as introducing air or gas into the liquid or the activity of agitators/mixing blades. Regardless of the source, caution is required when selecting a level measurement technology to avoid potentially costly errors. 

Magnetrol, a world-leading manufacturer of level instrumentation, authored a white paper that aims to go through the challenges that foam presents and overcome them by recommending proper instrumentation.

GET THE WHITE PAPER HERE

In New York Metro and Northern NJ
Phone: 800-631-5454

In Eastern Pennsylvania and Delaware:
Phone: 610-363-6200

https://millerenergy.com

Cashco Sanitary / Hygienic Regulators and Control Valves

Cashco manufactures a broad line of throttling rotary and linear control valves, pressure reducing regulators, and back pressure regulators used in pharmaceutical, biopharma, life science, food & beverage, cosmetic, and semiconductor industries. 

Cashco sanitary/hygienic products include: 

Sanitary Reducing Regulators 

Model C-CS, Model C-PRV, CA1/SA1, CA4/SA4, Model 5381, Model P1, Model P2 Model P3, Model P4, Model P5, Model PA1/PL1 

Sanitary Back Pressure Regulators 

Model C-BPV, Model 3171, Model CA5/SA5, Model BA1/BL1, Model B2 

Sanitary Control Valves 

Model SCV-30, Model SCV-S 

Controllers 

Model 764P-37 

Sanitary Blanketing Valve 

Model 1088, Model 1088-BP, Model 1100 

For more information about Cashco Sanitary / Hygienic Products, contact Miller Energy. Call them at 800-631-5454 or visit their website at https://millerenergy.com​.

United Electric Controls 12 Series Pressure and Temperature Switches

SIL 2 Certified, vibration-resistant, 316 stainless steel pressure, differential pressure and temperature switches.

The United Electric Controls 12 Series hazardous location switches are suitable for challenging applications where space is limited. Snap-action Belleville spring assemblies provide vibration resistance and extended switching life. The 316 stainless steel enclosure and the hermetically sealed switch provide robust environmental protection. Approved for use in hazardous environments, the 12 Series outperforms the competition in applications ranging from refineries to chemical plants, rotating machinery, and more.

LEARN MORE AND DOWNLOAD THE 12 SERIES BROCHURE HERE

In New York Metro and Northern NJ
Phone: 800-631-5454

In Eastern Pennsylvania and Delaware:
Phone: 610-363-6200

https://millerenergy.com

The Thermo Scientific™ AquaPro™ Multi-Input Process Analyzer

Thermo Scientific™ AquaPro™ provides accurate, user-friendly in-line monitoring of process applications — from power generation to municipal water and wastewater.

The AquaPro™ is an on-line liquid analytical measurement platform that supports up to four sensors in an outdoor rated enclosure. The enclosure can be mounted in a ½ DIN panel, U-bolted to a pipe or mounted on a wall. The large color graphics display makes it easy to view measurements over a wide range of environmental conditions. There is a USB data port that is accessible from the front panel to transfer data, auto-configure the system setup or to upgrade the operating software with new features.

The Thermo Scientific™ AquaPro™ Multi-Input Intelligent Process Analyzer provides accurate, user-friendly in-line monitoring of process applications — from power generation to municipal water and wastewater.

The AquaPro™ Multi-Input Intelligent Process Analyzer is far more than a 4-wire multi-input meter. It is a sophisticated and highly flexible analysis platform for a wide range of process applications.

To download the AquaPro™ brochure, click this link. For more immediate information, contact Miller Energy:

In New York Metro and Northern NJ
Phone: 800-631-5454

In Eastern Pennsylvania and Delaware:
Phone: 610-363-6200

In Western Pennsylvania:
Phone: 412-257-0200

In Ohio:
Phone: 440-735-0100

The Tank Mount Series Weighing Equipment by BLH Nobel

BLH Nobel has launched its new Tank Mount Series of weighing equipment for applications for process weighing. The new series comprises three fully standardized weight modules with off-the-shelf availability in capacities of up to 200 tons and numerous appropriate junction boxes and instruments. It is an integrated solution for accurate and repeatable weighing of materials for various applications, such as large silos, vessels, small storage containers, and clean-in-place batching processes. 

Known for its customizable, high-precision, smart weighing solutions, BLH Nobel is a well-established pioneer in process weighing. The Tank Mount Series offers a cost-effective solution for end-users as well as system integrators and OEMs, consisting of two low and one high-capacity weight modules with mV/V output: 

• With capacities of up to 5 ton/ton, the TankMount Metric Weight Module and its imperial equivalent EconoMount Weight Module are both well suited for general industrial applications requiring retrofitting existing structures or turning hoppers into scales. Weight modules are rated IP 67 or better as standard, with optional ATEX, FM, NEMA4, OIML, and NTEP, Class III, and IIIL approved versions available. 
• With the KDH5 Weight Module, the Tank Mount Series covers an increased capacity of up to 200 tons at an accuracy level of 0.075 percent of the Rated Performance. Its lightweight and durable mechanical architecture feature an integrated tilting guard for fast installation. The Weight Module is suitable for heavy-silo weighing applications or weight bridges with ATEX, IECEx or FM certified versions at no additional cost. Higher capacities and EN 1090-compliant versions are also available. 

BLH Nobel provides a range of appropriate junction boxes and equipment to offer full weighing solutions in a single-stop store. For example, the WIN5 weight indicator is well suited for simple applications that can benefit from its stainless steel enclosure, the high-contrast 6-digit LED display, and the working pushbuttons supporting tare weight zero settings for empty vessels. The G5 DIN Rail Mount meets advanced weighing and control equipment specifications. It is available as a DIN rail edition with an integrated monitor and functional keypad, simple navigation, and direct control at the production facility. The G5 instrument family's modular hardware supports a wide range of communication options via Ethernet, RS485, USB, Fieldbus, and analog output-with maximum versatility.

In New York Metro and Northern NJ
Phone: 800-631-5454

In Eastern Pennsylvania and Delaware:
Phone: 610-363-6200

https://millerenergy.com

GT1600 Industrial Glass Tube Variable Area Flowmeter (Rotameter) for Liquids & Gases

As one of the pioneering manufacturers in variable area (VA) flow meter (rotameter) technology, Brooks Instrument has created a diverse and proven portfolio of gas flow meters, installed and used across virtually every industry.

The NEW Brooks Instrument GT1600 Series industrial design is ideal for the toughest applications. 

GT1600 Features

• Configurable to retro-fit GT10xx, GT130x and Full-View
• 360 degrees rotatable viewing angle
• High quality materials for safety, in- and outdoor durability
• 316 stainless steel frame
• Polycarbonate safety shield
• 316/316L dual certified stainless steel process fittings
• Alarms for high- and low flow (optional for all flow ranges, either at time of
• order,or as add-on in the field)
• Flanged or threaded connections, available horizontal and vertical
• Panel- and wall mount options
• Easy in-situ maintenance: Clean or replace tube and float without removal from
• the process piping
• Adjust the scale to compensate for process variation
• Optional integral needle valve

For more information about the Brooks Instrument GT1600 contact Miller Energy, Inc. Call them at 800-631-5454 or visit their website at https://millerenergy.com.

The Thermo Scientific™ Prima PRO Online Mass Spectrometer & Process Gas Analyzer

The Thermo Scientific™ Prima PRO online mass spectrometer & process gas analyzer meets many challenging process applications in the petrochemical, iron, and steel, and biotechnology industries. The Prima PRO online mass spectrometer delivers faster, more complete, and highly reliable lab-quality online gas composition analysis. It features a rugged, fault-tolerant design that ensures availability that exceeds 99.7%, a simplified maintenance procedure, and an auto-tune capability to facilitate ongoing operation and enhance productivity.

For more information about the Thermo Scientific™ Prima PRO in Metro New York, New Jersey, Pennsylvania, Delaware, and Northern Ohio, contact Miller Energy, Inc.  Call them at 800-631-5454 or visit their website at https://millerenergy.com.

Magnetrol Eclipse® Model 706 High Performance Guided Wave Radar Level Transmitter

The Eclipse® Model 706 High-Performance Transmitter is a loop-powered, 24 VDC level transmitter that is based upon the proven and accepted technology of Guided Wave Radar (GWR). Encompassing several significant engineering accomplishments, this leading-edge transmitter provides measurement performance well beyond many of the more traditional technologies.

Utilizing patented “diode switching” technology, along with the most comprehensive sensing probe offering on the market, this single transmitter addresses a wide variety of applications ranging from very light hydrocarbons to water-based media.

DOWNLOAD THE MAGNETROL MODEL 706 BROCHURE HERE

The innovative angled, dual compartment enclosure is now a common sight in the industry. This enclosure, first brought to the industry by Magnetrol® in 1998, is angled to maximize ease of wiring, configuration, and viewing of the versatile graphic LCD.

All Model 706 transmitters have an interchangeable probe that offers enhanced reliability as certified for use in critical SIL 2 hardware safety loops. With the use of a unique adapter, the model 706 transmitter can even operate with older Model 705 probes.

For more information about Magnetrol products contact Miller Energy, Inc. Call them at 800-631-5454 or visit their website at https://millerenergy.com.

Critical Ethylene Level and Flow Application Brochure

In ethylene plants, balancing environment, health, and safety is essential while maximizing productivity.

Level and flow instrumentation will assist in preventing loss of primary containment and maintaining a safe environment inside of the tank. That’s critical, because incident consequences are significant, with the direct cost of a work-related death of $1M and indirect costs approximately 4 times greater. In addition, there is the lasting damage to your brand reputation and the compromised safety of the local community. Instrumentation can also assist in maximizing productivity, including interface type measurement in some of the harshest environments.

This brochure contains a wide spectrum of Magnetrol® and Orion Instruments® level and flow products that conform to the latest safety standards, including SIL requirements, to assist in the most critical applications in ethylene plants.

DOWNLOAD THE BROCHURE HERE

For more information about Magnetrol and Orion Instruments products contact Miller Energy, Inc. Call them at 800-631-5454 or visit their website at https://millerenergy.com.

Sliding Gate Control Valves from Schubert & Salzer

Schubert & Salzer's sliding gate control valves are designed as an effective alternative to traditional control valves. The sliding gate valve controls liquid, vapor, and gaseous media precisely, quickly, and economically. The design is uniquely simple, but is intelligently built to handle complex applications that require precise control under taxing conditions. They are an excellent choice for a variety of media, including steam, liquids, and gases.

Sliding Gate Control Valve Operation

A sealing plate with many crossways slots of equal height is fixed in the body at right angles to the flow direction. A moving disc with the same slot arrangement moves in parallel to the fixed disc, thereby changing the flow cross-section. The prevailing differential pressure presses the moving disc against the fixed disc and seals it. 

The machined orifices in the fixed plate or disc can vary in design, size, and configuration, determining the flow coefficient (Cv) and the flow characteristic of the valve. As the cross sectional area changes and the valve modulates, flow is broken apart, creating a variable field of area flow, which reduces energy and noise. The differential pressure creates a unique seal between the two plates, and when in the sealed position, an overlap of approximately 1 mm creates a leak-tight valve.

ADVANTAGES OF THE SLIDING GATE CONTROL VALVE

• Fits into tight spaces
• Outstanding rangeability
• 40:1 to 160:1
• Easy to install and maintain
• Variable Cv Values
• Significantly reduced energy consumption
• Minimal wear
• Extremely low leakage rate
• Optimal flow control
• Maximum differential pressures

For more information about Schubert & Salzer products contact Miller Energy, Inc. Call them at 800-631-5454 or visit their website at https://millerenergy.com.

The Vaisala K-PATENTS PR-43A Sanitary Process Refractometers for Food, Beverage & Dairy Industries

Vaisala K-PATENTS® Sanitary Process Refractometers PR-43-AC for hygienic installations in small pipe line sizes of 2.5 inch and smaller; PR-43-AP for hygienic installations in large pipes, tanks, cookers, crystallizers and kettles and for higher temperatures up to 150°C (300 °F); and the PR-43-APT for flush mounting installations in cookers, cooling crystallizers and other vessels that have scrapers or mixers.

Sanitary Refractometer Applications:

Extraction, evaporation, brewing, distilling, sugar dissolving, blending, filling. Alcohol, rum, whiskey, brandy, vodka, molasses, liquors, cider, alcoholic beverages, pre-mixed liquors. Beer and malt beverages, wort, cut beer, root beer. Juices, blended vegetable and fruit juices and nectars, still drinks, vegetable and juice concentrates, iced tea and coffee, instant coffee and tea. Soft drinks, energy and sport drinks, beverage base. Wines, grape must.

Sanitary Refractometer 3A Approval:

The Sanitary refractometer PR-43-A is Sanitary 3-A approved to meet the highest hygiene requirements of food production. The 3-A Symbol assures that the Sanitary Refractometer

PR-43-A conforms to 3-A Sanitary Standard Number 46-04 for Refractometers and Energy-Absorbing Optical Sensors for Milk and Milk Products and it has passed the independent Third Party Verification inspection for 3-A Symbol authorization.

For more information about Vaisala K-PATENTS products in Metro New York, New Jersey, Pennsylvania, Delaware, and Northern Ohio contact Miller Energy, Inc. Call them at 800-631-5454 or visit their web site at https://millerenergy.com.

Crane Duo-Chek® Valves from Miller Energy, Inc.

Crane Duo-Chek® high performance non-slam check valves are available in the sizes, pressure classes and configurations required to meet the most demanding of applications. 

The Crane Duo-Chek® wafer valve design is generally stronger, lighter, smaller, more efficient, and less expensive than conventional swing check valves. Its design meets API 594, width is approximately one fourth the face to face dimension and is 15% to 20% the total weight, on most popular sizes, making them less expensive than a swing check valve. It is much easier to install between standard gaskets and line flanges. The savings compound during installation due to ease in handling and only one set of flange studs is required. Therefore, it is more cost-effective to install, and also to maintain.

For more information about Duo-Chek®  valves, contact Miller Energy, Inc. Call 800-631-5454 or visit  https://millerenergy.com.

Liquid Interface Level Measurement Using Guided Wave Radar, Magnetic Level Gauges, Float & Displacer, Thermal Dispersion, and RF Capacitance

The need for interface measurement arises whenever immiscible liquids - those incapable of mixing - reside within the same vessel. The lighter material rises to the top and the heavier material settles at the bottom. In oil production, for example, water or steam is used to extract oil from a well. Well fluids then route to production separators where they settle into their primary constituent parts as a water-hydrocarbon interface. Water may also be used as a transport medium or a cleaning agent and forms an interface with an allied material which is later extracted.

Knowing the position of a process interface is necessary for maintaining product quality and operations efficiency. The interface is measured and controlled by precision level switches and transmitters. Though at least 20 different types of liquid level measurement devices are in service today, only a very few are suitable for accurate and reliable interface measurement. Grouped by their operating technologies, these include Buoyancy (Floats and Displacers), RF Capacitance, Thermal Dispersion, Radar, and Redundant Technologies (those combining two measurement technologies in one instrument).

The five leading interface measurement technologies in use today are Guided Wave Radar, Magnetic Level Gauges, Float & Displacer, Thermal Dispersion, and RF Capacitance. These five leading interface measurement technologies in use today are discussed in the technical bulletin titled "Liquid Interface Level Measurement" and produced by Magnetrol International.

DOWNLOAD THE TECHNICAL PAPER HERE

For more information on any industrial level control application, contact Miller Energy. Call them at 800-631-5454 or visit their website at https://millerenergy.com.

Industrial Valve Automation from Miller Energy, Inc.

Miller Energy's valve automation philosophy is to design, build, and install automated valve packages that improve process efficiency and reliability. We deliver customized actuation products and services that suit your criteria and specifications. Our automated valve packages can be designed to perform basic service, or for specific unique applications where challenging or severe application criteria exist. Miller Energy has relationships with the most highly regarded brands of industrial valves, actuators and controls. Beyond that, Miller's team of valve experts have years of experience and can help you find solutions to fit your specific requirement. From specification, to start-up, through preventive maintenance, Miller Energy is there with you throughout the lifetime of your automated valve.

Miller Energy Valve Automation

• Quarter-turn Ball, Butterfly and Plug Valves
• Linear Gate, Knifegate, and Globe Valves
• Pneumatic Actuators
• Electric Actuators
• Engineered Brackets and Couplings
• Valve Positioners
• Limit Switches
• Solenoid Valves
• Valve Communication Packages

For more information, contact Miller Energy, Inc. Call them at 800-631-5454 of visit their website at https://millerenergy.com.

White Paper: Improving Health and Safety with Magnetic Level Indicators in Ammonia Refrigeration Applications

Anhydrous ammonia is a versatile commodity in many manufacturing applications, including cold storage and food processing facilities. In comparison, anhydrous ammonia raises a range of safety and environmental issues to be addressed when determining some form of process instrumentation. Traditionally, visual level indication of anhydrous ammonia was obtained using sight glasses. This white paper discusses key areas in the ammonia refrigeration process where magnetic level indicators (MLIs) can provide a safer , more reliable method of level measurement over conventional technologies.

The goal of this document is to highlight the benefits of MLIs that will lead to improved personnel safety , reduced risk of fugitive emissions, reduced environmental impact, and reduced maintenance costs in large commercial and industrial ammonia refrigeration systems.

DOWNLOAD THE WHITE PAPER FROM THIS MILLER ENERGY WEB PAGE

Contact Miller Energy for any industrial level control application. Call  800-631-5454, or visit their website at https://millerenergy.com.

The McCrometer FPI Mag Full Profile Insertion Flow Meter

The McCrometer FPI Mag is ideal for capital or maintenance projects, retrofits and sites never before metered. The unique combination of accuracy, ease of installation, and total cost savings make the FPI Mag the perfect choice for a wide range of Municipal and Industrial Applications.

The FPI Mag has no moving parts and a single-piece design. The multi-electrode water flow sensor contains nothing to wear or break and is generally immune to clogging by sand, grit or other debris. The FPI Mag is available with forward-flow only or bi-directional measurement for line sizes from 4 to 138 inches.

The sensor body is made from heavy-duty 316 stainless steel for maximum structural integrity and is hermetically sealed and protected by NSF certified 3M fusion-bonded epoxy coating.

The FPI Mag is rated for Hazardous Locations:
- Class 1, Division 2, Groups A-D, T5
- Class 2, Zone 2, Groups A-D, T5

For more information on the FPI Mag contact Miller Energy, Inc. Call them at 800-631-5454 or visit their site at https://millerenergy.com.

Understanding Safety Integrity Level (SIL)

Nothing is more important than safety to the process control industries. High temperature and pressure, flammable and toxic materials are just some of the issues faced on a daily basis. Reliability is a key component of safety; the more reliable the device, the safer the critical process.

Safety integrity level (SIL) is defined as "relative level of risk-reduction provided by a safety function, or to specify a target level of risk reduction." SIL ratings are applied in accordance of frequency and the severity of the hazard. These ratings determine the level of performance required to achieve and maintain safety, as well as the probability of failure.

There are four SIL levels; SIL 1, SIL 2, SIL 3, and SIL 4. These SIL levels relate to the risk of failure - a higher the SIL rating poses a higher risk of failure, in turn requiring stricter safety requirements.

Magnetrol, a leading manufacturer of innovative level, flow and volume controls for the process industries has put together this excellent technical note to help you better understand Safety Integrity Level.

DOWNLOAD THE MAGNETROL TECHNICAL NOTE ON UNDERSTANDING SAFETY INTEGRITY LEVEL FROM THIS MILLER ENERGY WEB PAGE

Miller Energy, Inc.
https://millerenergy.com
800-631-5454

Yokogawa Boiler Controls Used on USNS Mercy

On the United States Navy Hospital Ship Mercy, Yokogawa's Indicating Controllers are used to control two Foster Wheeler boilers supplying steam to 2 GE turbines to generate 18.3 MW of power.

Miller Energy, Inc.
https://millerenergy.com

The Magnetrol Eclipse 700 Guided Wave Radar (GWR) Transmitter

The Magnetrol Eclipse® Model 700 GWR is designed with the chemical processing industry in mind. It gives you the performance and durability you need to address your biggest challenges in a streamlined, versatile configuration cost-effective enough to use in a variety of common applications.

The Eclipse® 700 is a guided wave radar (GWR) transmitter that easily handles challenging situations as well as common chemical processing applications. Its streamlined configuration gives you the features you want and the diagnostics you need, at the price point you expect.

Versatile – Able to be used in a broad range of chemical processing applications

Robust – Stands up to challenging conditions like foaming, interface, and high pressure or harsh conditions

Superior SNR – Strong signal strength is ideal for low dielectric media

Reliable – True Level Measure provides industry-leading accuracy along the entire probe length

Overfill-Safe Operation – Only Eclipse transmitters are available with overfill-capable probes

Proactive Diagnostics – Saves echo curves and offers troubleshooting tips when a problem occurs

For more information, contact Miller Energy, Inc. Call them at 800-631-5454 or visit their website at https://millerenergy.com.

Upcoming Yokogawa "Back to Basics" Process Control Webinar Series

Now is the time to use your time productively!  Yokogawa's "Back to Basics" webinar series provides you a great resource to learn and review different measurement technologies. These online webinars discuss recommended practices, application selection and sizing, and how to avoid common pitfalls. Gain insight directly from the experts!

Yokogawa Back to Basics Series:

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"Attaining Proficiency in Industrial Pressure Measurement "

Online Webinar

Thursday, April 9, 2020

11:00 AM Eastern / 8:00 AM Pacific

This webinar reviews the basic principles of measuring pressure and key considerations when selecting pressure transmitters for various applications.

This webinar will discuss:

• The basic physics of pressure
• Types of pressure sensors
• Communication standards
• Sensor technology considerations
• Calibration and maintenance best practices

Register Here

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"Fundamentals of Fabulous Flow Measurement"

Online Webinar

Thursday, April 16, 2020

11:00 AM Eastern / 8:00 AM Pacific

This webinar will explore the fundamentals of flow measurement technologies and how they stack up in different applications.

In this webinar you:

• Review the theory behind flow measurement technologies
• Discuss common flow application challenges
• Evaluate the different technologies when selecting a flow meter
• Illustrate installation practices for successful measurements

Register Here 

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"Magical Mystery Tour of High Purity pH Measurement"

Online Webinar

Thursday, April 23rd, 2020

8:00 AM Pacific / 11:00 AM Eastern

The presentation will explore the theory of pH and how it can be successfully applied in high purity applications, discuss both standard and solution temperature compensation, review installation requirements, and illustrate good calibration and maintenance procedures to facilitate satisfactory measurements.

In this webinar we:

• Review the theory behind the measurement of pH
• Discuss the issues surrounding high purity pH measurements
• Illustrate the difference between standard and solution temperature compensation
• Assess installation requirements for successful measurements
• Clarify good calibration and maintenance procedures

Register Here

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"Vibrating Element Technology for Gas Density, Specific Gravity, and Hydrogen"

Online Webinar

Thursday, April 30, 2020

8:00 AM Pacific / 11:00 AM Eastern

This presentation goes over the theory behind vibrating element technology and explores some of the applications in which it can be used.

In this webinar you will review:

• The theory behind density and vibrating element technology
• The importance of using compensated density
• How to clean the detector

Register Here

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"Digitally Transform your Plant with Field Wireless and IIOT"

Online Webinar

Thursday, May 7, 2020

11:00 AM Eastern / 8:00 AM Pacific

Wireless sensor networks can provide reliable and secure communications for applications including control, monitoring, safety, and reliability. Regardless of the application, wireless technology has opened the door for companies to pursue improvements that may have been impossible or uneconomical in the past. However, adopting a wireless strategy is more than just throwing a few radios out into the plant. A little planning can go a long way to ensure your future success.

Topics covered include:

• Where you would use Field Wireless vs IIoT
• The fundamentals of wireless sensor networks
• Applications that illustrate how a wireless strategy can transform your operations, improve reliability, and increase safety

Register Here

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